Defense Tech

Oak Ridge scientists spent eight weeks 3D-printing a nearly 2-ton steel mold measuring 6 feet tall; Boeing will use the massive tool in NASA’s project to speed composite aircraft manufacturing– timesofindia.indiatimes.com
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Oak Ridge scientists spent eight weeks 3D-printing a nearly 2-ton steel mold measuring 6 feet tall (Image Credit: Baker Industries)

A team at the US Department of Energy’s Oak Ridge National Laboratory (ORNL) has spent eight weeks 3D-printing a massive steel mold that stands 6 feet tall, measures 4 feet wide and weighs nearly 2 tons. The tool, developed with Boeing, is designed for manufacturing thermoplastic composite aircraft components and will contribute to NASA’s Hi-Rate Composite Aircraft Manufacturing (HiCAM) project. According to ORNL, the project explores whether large metal tooling can be produced through additive manufacturing in ways that improve manufacturing flexibility, cost and efficiency. The work combines robotic metal printing, multiple steel types and computer simulations to overcome the challenges of producing a tool of this scale.

A massive mold built layer by layer

The tool is known as a Stamp Form Die (SFD), a type of punch press used to cut or shape materials. In aircraft manufacturing, SFD metal molds can be used to form thermoplastic composite parts. Thermoplastic aircraft doors, for example, are made by stamping heated plastic between two SFD molds. Traditionally, such molds are produced through conventional metalworking processes including machining, casting, forging and drilling. ORNL and Boeing wanted to investigate whether 3D printing could provide a faster and more flexible alternative for producing a thermally controlled SFD mold.The team used a process known as wire-arc additive manufacturing (WAAM). Instead of starting with a large block of metal and removing material, WAAM uses a robotic arm and welding torch to melt metal wire and build a structure layer by layer. ORNL’s Arc-1 system was used for the project. One feature that distinguishes the system is its ability to print with more than one type of metal by feeding multiple wires simultaneously. This allows engineers to combine materials in different parts of a structure depending on the performance required.

North Korea touts new weapons system described as hypersonic– abcnews.com
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SEOUL, South Korea — North Korea said Tuesday its latest missile tests involved a new weapons system of “great significance,” with photos indicating it launched a missile previously described as hypersonic.

North Korean leader Kim Jong Un said the weapon’s development would strengthen the country’s war readiness and give its enemies an “incurable headache,” the North’s official Korean Central News Agency said. He did not describe what the weapon was.

Kim observed Sunday’s tests with his teenage daughter, widely seen as a potential successor.

South Korea’s military detected North Korea firing two short-range missiles three hours apart from the eastern coastal Wonsan area Sunday. South Korea’s Joint Chiefs of Staff said the missiles flew about 450 and 600 kilometers (280 miles and 370 miles) toward the sea, while Japan’s military said they landed in waters outside the country’s exclusive economic zone.

The launches extended a recent run in military displays, including live-fire exercises and the commissioning of a new warship, as Kim continues to flaunt his growing nuclear program despite U.S. calls to revive diplomacy.

Winning by the Rules: Optimizing Weapons Reviews in the Age of Technological Innovation– warontherocks.com
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We spare the reader another detailed story from Ukraine to establish the now-familiar point that battlefield technology changes faster than militaries can acquire, review, and field it. The villain in this story is easy to identify: bureaucracy. The fashionable remedies are equally familiar — cut the red tape slowing procurement, or revise the policy review requirements for autonomous weapon systems. But bureaucratic reform, however necessary, cannot eliminate the fundamental challenges machine-learning-based systems pose for rapid testing, evaluation, validation, and verification. Moreover, legal and operational reasons make it unwise to cut corners on compliance with domestic and international law.

Rather than relying on red-tape cuts or curtailed review to speed things up, we argue the United States and other NATO militaries can streamline weapons review and improve design programs by embedding legal and operational advisers within defense firms who can, at a company’s discretion, give input and advice. Such advisers would support companies and speed reviews, without adding oversight or overhead. The core idea is to change the review architecture: Rather than becoming a discrete hurdle at the end of development, review becomes a continuous process running alongside development. This is no silver bullet, but a concrete step militaries and industry may take together to meet today’s challenges.

A clarification first, since “review” covers several distinct processes. In the United States, a law of war weapons review, conducted as a matter of policy since 1974 and required today by U.S. Department of Defense Directive 5000.01, asks whether a weapon could be lawfully used. A separate senior-level review under Directive 3000.09 asks both before development and fielding whether (semi-)autonomous weapon systems satisfy policy requirements. Test and evaluation establishes actual capabilities and limits. Our proposal serves all three, which draw on the same underlying evidence, though time pressure is sharpest on the Directive 3000.09 review, our running example here.

Drug cartels recruiting drone operators with Ukraine conflict experience – WaPo — RT World News– www.rt.com
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Mexican criminal groups are using money and coercion to hire mercenaries who fought for Kiev, US officials have told the paper

Mexican drug cartels are increasingly relying on drone operators who have returned home after taking part in the Ukraine conflict, the Washington Post has reported, citing US and Mexican officials.

Russia has warned repeatedly that the Ukraine conflict is fueling global instability as it leads to proliferation of weapons supplied by the West to Vladimir Zelensky’s government on the black market and fosters reckless behavior by Kiev in pursuit of its war aims.

The WaPo reported on Tuesday that Mexican cartels are closely studying ways to evade anti-drone jamming systems and are purchasing advanced UAV models that can carry more cargo and explosives.

In order to operate their expanding drone fleet, drug traffickers have intensified efforts to hire individuals with Ukraine conflict battlefield experience, mainly Colombian nationals, using both financial incentives and coercion, a US official told the paper.


 

A Mexican official also said that Colombian UAV experts are being brought to Mexico by criminal organizations to train large groups of local “droneros,” or drone pilots.

Colombians make up around half of the estimated 16,500 foreign mercenaries currently fighting for Ukraine, a security source told TASS in June. They are being lured into the ranks of Kiev’s forces with false promises of high pay, he said. The Latin Americans end up being treated with disdain by their Ukrainian commanders, fed poorly, and deployed on the most dangerous missions, the source added.

The cartels are also sending their own “affiliates” to join the Ukrainian military and gain battlefield experience of flying drones, a US official said.

Drug traffickers “are going to be way better off, way better trained, with way better equipment,” the official warned.

Washington expects cartels to implement drone skills and tactics borrowed from the Ukraine conflict within the next several months, according to the sources.


 

An internal government assessment suggests that the development will “significantly complicate” the campaign by the administration of US President Donald Trump to curb the flow of illegal drugs into the country, an American official noted.

The US State Department said in a statement to the WaPo that it’s working with American law enforcement agencies and the Ukrainian authorities “to adopt measures to mitigate the risk of battlefield skills transfer,” and that Washington itself relies on experience from the Ukraine conflict to “counter the cartel drone threat.”

Last year, the Milenio newspaper cited Mexican intelligence as saying that members of the Jalisco New Generation Cartel (CJNG) had received training in drone and urban warfare tactics in Ukraine.

CNN reported earlier this month that around 15 Ukrainian drone operators have been embedded with the Azawad Liberation Front (FLA) in Mali to train the members of the militant group and assist them in fighting government forces and Russian troops stationed in the West African country.

 

U.S. Military Confirms Deployment of Weapons in Space– legalinsurrection.com
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The U.S. military’s public acknowledgment that it has deployed “space control weapons” in orbit should surprise no one who has followed my reporting on the accelerating contest for the ultimate high ground.

The United States has stationed weapons in Earth’s orbit, Air Force Secretary Troy E. Meink said on Monday, the first such public acknowledgment by a Pentagon official after years of preparations to counter potential deployments by Russia and China.

“We are increasing readiness against existing threats, and the United States has on-orbit space control weapons capable of defending the Joint Force against hostile adversary action,” he said at a convention in Maryland, according to a news release published on the Air Force’s website.

Mr. Meink did not provide details about the type of weapons or say when they had been deployed. He made his remarks in a keynote speech at the Air, Space and Cyber Conference in National Harbor, Md., an annual forum hosted by the Air and Space Forces Association, a nonprofit organization for members of both services.

The Space Force did not immediately respond to a request for comment late Monday.

Beijing Imposes Total Ban on Drones Months After Deadly Plane Crash– www.breitbart.com
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Beijing local government authorities on Sunday announced a complete ban on the possession of drones within the Chinese capital, citing security concerns.

The new prohibitions  are set to go into effect on November 15.

They further tighten regulations on unmanned aerial vehicles (UAVs) imposed by the local communist government earlier this year. Beijing is widely known for boasting the most rigorous of restrictions on drones in all of China.

Per AFP, the new restrictions prohibit individuals from possessing or storing drones, as well as transporting any of its components into Beijing. The flying of drones in Beijing airspace will only be allowed for exceptional circumstances, such as emergencies or “counter-terrorism.”

Existing owners of drone devices in Beijing have until the November 15 deadline to dispose of their devices or move them out of the Chinese capital. Failure to comply with reportedly result in fines and the confiscation of the UAVs.

Anthropic is claiming it has prevented multiple attempts by bad actors to use Claude AI to execute terrorist actions. The attempts included kamikazie drone swarms and biological weapons.

They posted on their X account, “We’re publishing our most detailed threat intelligence report to date. It covers how people tried to misuse Claude—for cyberattacks, influence operations, surveillance, biology, and building weapons—and how we found and stopped them. We disrupted every operation in the report…”

Anthropic Reveals How It Stopped ‘Kamikaze Drone’ Swarms, Biological Weapons And More– dailycaller.com
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Anthropic unveiled its latest report detailing how it stopped bad actors from using its Claude artificial intelligence (AI) models for malicious activity.

Cases ranged from fake dating apps designed for fraud to surveillance systems meant to track dissidents, according to Anthropic’s Threat Intelligence Report. The report states that bad actors include “suspected state-sponsored groups, financially motivated criminals, commercial spyware vendors, state propaganda institutions, and politically motivated individuals.”

Anthropic emphasized that bad actors used Claude Haiku, Sonnet and Opus for malicious purposes and that its frontier models, Fable and Mythos, were not involved, save for one instance of trying to steal AI model data through a process known as “distillation.” (RELATED: China’s Hottest AI Company Accused Of Stealing Anthropic Data In ‘Covert’ Plot)

China is working on developing an AI-run robot army equipped with humanoid “soldiers” with AI brains. Reuters is claiming that an investigation of their procurement records reveal the army is already being built. They claimed they reviewed “more than 100 Chinese military procurement notices, academic studies, patents, official publications, government records and defense-company materials.” This led them to conclude China is building an AI robot army.

China Is Actively Preparing a Humanoid Robot Army for Future Battlegrounds › American Greatness– amgreatness.com
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China is aggressively developing an AI-driven, highly advanced military robotics program that could see automated humanoid robots for active combat roles on future battlefields.

The Daily Wire reports that the Communist Chinese government is carefully eyeing technology that was showcased at the recent World Humanoid Robot Games.

The People’s Liberation Army’s official newspaper, on Monday, called for a move to develop combatant capabilities in the humanoid robots that danced, ran, and boxed at the games.

China’s New Missile Can Target Planes Flying Near US: Report– www.ndtv.com
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Beijing:

China has developed hypersonic glide vehicles that can launch air-to-air weapons targeting high-value targets such as command-and-control aircraft thousands of miles away, Bloomberg reported, citing a person with direct knowledge of the matter. The new addition to Beijing’s arsenal comes at a time when the US is struggling with supplies of crucial air defence missiles and long-range strike weapons following the six months of war with Iran.

It can be a threat to aircraft such as aerial refueling tankers, airborne early-warning and control jets and flying command posts, including the US Air Force’s E-4B Nightwatch.

The Chinese military has also added air-to-air capabilities to some hypersonic cruise missiles and built anti-ship capabilities into several types of missiles, a person with direct knowledge of the matter told Bloomberg.

China is the only country publicly known to operate and develop hypersonic glide vehicles (HGVs) capable of launching air-to-air missiles. The developments mark a significant expansion of the country’s efforts to use its growing missile arsenal — largest in the world at more than 3,150 ballistic weapons — for a wide range of military missions, sources said.

Trump slaps new tariffs on drones, including from some key U.S. allies – National– globalnews.ca
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U.S. President Donald Trump said on Thursday he will impose tariffs on imports of drones and their components, including from some key U.S. allies, with the Trump administration saying the country was “too reliant” on foreign sources of drones.

A proclamation signed by Trump imposes a 100% ad valorem tariff on drones of a certain size or with certain capabilities that are particularly sensitive for national security purposes, the White House said, adding that a tariff of 25% will be imposed on drones that are smaller in size.

A 15% tariff will be imposed on drones and components from the European Union, Japan, Liechtenstein, South Korea, Switzerland, and Taiwan, and a 10% ad valorem tariff will be imposed on drones from the UK, the White House added.

Trump has made tariffs a central pillar of his foreign and trade policies despite legal setbacks and criticism from some analysts.

China’s New Missile Can Target Planes Flying Near US: Report– www.ndtv.com
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Beijing:

China has developed hypersonic glide vehicles that can launch air-to-air weapons targeting high-value targets such as command-and-control aircraft thousands of miles away, Bloomberg reported, citing a person with direct knowledge of the matter. The new addition to Beijing’s arsenal comes at a time when the US is struggling with supplies of crucial air defence missiles and long-range strike weapons following the six months of war with Iran.

It can be a threat to aircraft such as aerial refueling tankers, airborne early-warning and control jets and flying command posts, including the US Air Force’s E-4B Nightwatch.

The Chinese military has also added air-to-air capabilities to some hypersonic cruise missiles and built anti-ship capabilities into several types of missiles, a person with direct knowledge of the matter told Bloomberg.

China is the only country publicly known to operate and develop hypersonic glide vehicles (HGVs) capable of launching air-to-air missiles. The developments mark a significant expansion of the country’s efforts to use its growing missile arsenal — largest in the world at more than 3,150 ballistic weapons — for a wide range of military missions, sources said.

South Korea focuses on drone mine counters, naval gunnery as attritable unmanned threats proliferate– www.washingtontimes.com
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SEOUL, South Korea — As Ukraine and Iran battle larger, better-armed, high-tech adversaries using economical and attritable unmanned systems, armed forces around the world are taking on board the key lessons.

Take the South Korean navy, which is working up skillsets and technologies capable of countering these asymmetric threats.

The middle power’s navy conducted its first-ever mine-clearance drill combining a crewed vessel with multiple unmanned systems Monday, according to reports from the southeastern port city of Busan.

The trials involved both the South Korean navy and arms company Hanwha Systems, and included an artificial intelligence component. Assets engaged were a 730-ton minesweeper, aerial reconnaissance drones, two surface drones and underwater drones.

AI is ready to run spacecraft. Is the space industry ready for it? (op-ed)– www.space.com
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Martin Halliwell is a Partner at NewSpace Capital, one of the world’s first private equity firms devoted exclusively to growth-stage companies working in the space technology sector. He formerly served as Chief Technology Officer of SES, where he led global technology and R&D from 2011 to 2019. Halliwell contributed this article to Space.com’s Expert Voices section.

There are now some 16,000 active satellites in orbit. Market intelligence firms like Novaspace say that up to 43,000 satellites will be built and launched over the coming decade. Others, such as Goldman Sachs, think as many as 70,000 new low-Earth orbit (LEO) satellites could be launched in the next five years alone. The exact number is less important than what these predictions reveal: that satellite constellations are getting bigger.

This is a good thing. Space is a crucial enabling force in the modern world, touching just about every part of ordinary life. But as these constellations grow, it will become increasingly difficult for human operators to run them. A network of a few satellites can be managed from the ground; a network of hundreds, or even thousands, cannot be managed in the same way. These satellites must share data, avoid interfering with one another, meet changes in customer demand, and deal with technical problems. Some decisions must be made in seconds, without waiting for instructions from Earth. This is why onboard processing, automation and artificial intelligence are becoming all-important. Satellites will need to sift through and analyze more information in orbit, then act within clear limits set by human operators.

The First Waves of Amphibious Assault Will Be Unmanned– warontherocks.com
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In the Pacific War, the U.S. Navy’s underwater demolition teams prepared the way for U.S. and allied amphibious landings on enemy-held islands. Through beach reconnaissance, obstacle breaching, mine clearance, and other missions, these teams paved paths for the first waves of amphibious assaults conducted by naval task forces and subsequent landings by marines and soldiers throughout the island hopping campaign.  

These critical first steps of an amphibious operation were incredibly risky in World War II. And the underwater demolition teams, which were the predecessors of the Navy SEALs, were understandably proud of their work. The Marine Corps prided itself on being first to hit the beach. And when marines did hit the beach, they often arrived to find signs left by the underwater demolitions team saying, “Welcome Marines.” 

Precision strike weapons make such operations more perilous than ever. There may never be an American servicemember preparing or landing with the first wave of an opposed amphibious assault again. And it may be robots welcoming marines and soldiers to the beach in these future fights.  

Army tests ‘Hammer of the Gods’ system overseas for first time– www.foxnews.com
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NEWYou can now listen to Fox News articles!

The U.S. Army on Sunday revealed it has tested a new warfare system overseas designed to covertly scramble the navigation signals used by enemy precision weapons, making it harder for adversaries to accurately strike targets from long distances while avoiding detection.

The electronic system, dubbed “Hammer of the Gods,” was tested at sea off the U.S. West Coast for the first time in mid-July as part of the Project Convergence Capstone 6 (PC-C6) experiment.

While land-based versions have been demonstrated over the past two years, the exercise marked the official debut of the maritime variant, the Army said.

The portable signal disruptor can reportedly blind enemy to several precision-guided weapons such as long-range artillery, guided missiles and cruise missiles.

The Hammer of the Gods was tested overseas for the first time in mid-July. (U.S. Army)

The radio signals specifically jam positioning, navigation and timing (PNT) signals, including GPS data, that precision weapons rely on to navigate accurately.

Without reliable PNT data, weapon accuracy drops sharply, increasing the likelihood of delayed missions and missed targets.

The system also creates a resilient communications network that allows friendly forces to stay connected despite heavy electronic jamming.